When leading yoghurt brand Müller needed to double production of its site near Telford to meet increasing demand, it turned to us for an extension to its plant which would double the size of the existing site.
It was crucial to the Müller client team that the existing factory and yoghurt production was not disrupted by the construction works. The challenge was to undertake this 5,700 sq m extension whilst ensuring the existing plant continued day-to-day production unaffected by our works.
Kier came up with a detailed logistics strategy which formed part of our winning tender bid to ensure the plant remained operational throughout.
The extension was attached to the rear of the existing building on an undeveloped section of the site. The project saw the installation of new packing and filling equipment and construction of a steel frame, temperature-controlled building to accommodate a high-speed pallet handling system.
Works were meticulously planned over two phases so as not to impact on the plant. The new ‘Goods Out’ facility was constructed as part of the phase one works, so that this facility could be relocated from its current position. This enabled phase two to be undertaken and connect the new extension to the existing plant. Kier designed innovative solutions that maintained key access dates for Müller’s new facilities, and maintained their production programme. Continued collaboration with the client and their design team ensured design changes resulting in additional programme time were mitigated.
‘Business as usual’ operations were maintained for the client throughout the build, with the extension works delivered without any delay to the live production facilities. Müller was very happy with Kier’s management of the project, with client satisfaction scores for the project being consistent at 9/10 throughout the project.
The extension allowed Müller to more than double their production of yoghurt at the Donnington Wood facility, whilst creating 65 new jobs in the local area. Kier were retained by Müller beyond our original completion date to provide safety management and control for the client to ensure the safety record was maintained.
The extension at Müller enhanced the site to become one of the most technologically advanced dairy production facilities in Europe.
The team achieved an exemplary safety record with no RIDDORS, operating adjacent to the live extended factory restricted logistics, loading and pedestrians were present 24 hours a day. Peaking at 160 site personnel, the site team achieved 99,540 accident-free man hours, with no accidents recorded throughout the project. An ethos of collaboration between the supply chain, client and Kier assured safety of all personnel.
Over this 54-week project we achieved high standards of safety and Considerate Constructor Scheme (CCS) scores, delivering a well-ordered quality factory extension.
" The great news for me is through close cooperation between our teams, there has been no interruption to factory operations throughout the build process. I know you have put a lot of effort into delivering a building on time and ensuring our operational requirements were met. "Head of Engineering Müller Yoghurt & Desserts
Re-waterproofing and resurfacing the Gravelly Hill Interchange, the main link between the Spaghetti Junction on the M6 and the centre of Birmingham, developing a customer led delivery model, challenging the norm and changing working practices to meet customer needs.
Identifying this 20.5 acre site in Reading as a strategic development opportunity, delivering a retail and leisure scheme including new homes, a hotel, retail space, car showrooms and industrial units, trailing new innovations and generating 263 jobs and £138m of social value.
Redeveloping a brownfield site to construct a new carbon neutral shopping park, creating the world’s first multi-let retail asset to achieve a BREEAM Outstanding rating.
Procured through the Scape National Minor Works Framework, this scheme involved the construction of a new primary school provision at the existing Stowlawn Primary School in Bilston, Wolverhampton. Unique to this project was the building’s existing Passivhaus principals and bespoke brickwork façade.
Kier successfully delivered a programme of 23 projects across two strategic Trusts estates which included MRI, Renal, Pathology, Laminar flow Theatre, Theatre Recovery, Paediatric assessment, A & E, Wards A,B,C & D, Chemotherapy, Catering, Fire Protection Works & Orthodontics.
Developing more than three million sq ft of award winning speculative industrial space, with sizes ranging from small start-up to national distribution units through Kier Property's Trade City and Logistics City brands.
Procured through the Scape National Minor Works Framework, this extension and remodelling project has increased the School’s capacity whilst improving their Ofsted rating from ‘Good’ to ‘Outstanding’.
Completing the penultimate phase of the £65m waterfront development, taking it through the planning process, regenerating over 17 acres in Walsall including The Light Cinema and popular national restaurant chains, making the most of a canalised location and engaging with the local community.
The UK – and Coventry as a city - is well-established as a leader in automotive, aerospace, rail and marine design. Coventry University’s National Transport Design Centre (NTDC) aims to boost design innovation in the transport sector and bridge the current shortfall in creative skills.
Developing a collection of 2, 3 and 4-bedroom homes, creating a mixed tenure development that will bring 58 homes to the open market along with 20 new affordable homes and supporting a group of local trainees.
Kier Living was responsible for creating the revolutionary and award-winning mixed tenure, sustainable and affordable new community in Birmingham. The project delivered a range of house types to appeal to the broadest demographic possible with the aim of giving residents an extra 10% living space.
Revolutionary in its design, the first Degree Apprenticeship Centre on the Warwick University Campus marks a new stage in the University’s teaching programme. The new three-storey 2,400m² innovative development centre provides a bridge from education to industry.
Extending Müller’s Private Label plant in Donnington, Telford, to enable the factory to more than double production of some of the nation’s favourite yoghurts from approximately 200 million to 500 million pots a year.
Extending Protolabs’ European Headquarters in Telford by 50,000 sq ft to house an additional 50 CNC machines and 20 injection moulding presses, meeting an increased demand across the automotive, aerospace, medical, electronic and heavy industry sectors.
We have delivered over £200m of works for SEGRO, across 33 projects over the last fourteen years. Working collaboratively with SEGRO and its tenants, we have a successful track record and flexible approach in delivering and adapting industrial units to tenants’ needs.
University Hospitals Birmingham NHS Foundation Trust appointed Kier through the P22 Framework to deliver a brand-new centre to Heartlands Hospital. The exciting project will bring world-class facilities and house a wide range of health services, caring for circa half-a-million patients each year.